Fixed Arbor
Dip Chain Gang Rip
Ripping Random WIdth 4/4" & 5/4" Poplar into core layer slats for engineered flooring
The following case study is as an example of the added value by running premium thin kerf STS blades for high-volume ripping applications.
Customer's Previous Setup
Super Thin Saws Setup
Case Overview
Machine Type
Fixed Arbor - Dip Chain Gang Rip
Application Description
Ripping Random Width 4/4" & 5/4" Poplar into core layer slats for engineered flooring
Timber Species / Grade
Poplar #2 or better with knots & waney edges
Kerf
Original Setup:
2.80mm
Updated Setup:
2.40mm
Blade Body Style
Previous Setup:
Traditional Straight Plate
Updated Setup:
Integral Flange Blade
Material Input Width:
Random Width
Rip Specifications
Rip Width:
12.70mm
Rip Height:
25.00mm
Blades Per Set
20 Blades
Value Added
- Increased Sawing Accuracy
- Improved Blade Durability
- Dust Reduction
- Extended Blade Life
The concept
Yield Gain Visualization
Yield Gain Breakdown
This section breaks down the mechanism for yield savings on a fixed arbor random width setup. Looking first at the images on the left, we are comparing the slat/rip output for two kerfs of 0.110" and 0.094". The concept being with random width applications, some boards will produce extra slats and others won't depending on the board width and the kerfs.
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This setup proposes an even distribution of board input sizes over an arbitrary period. As seen on the left diagram, we can note that if the input size is between 7.000" and 7.200", the thinner kerf setup outputs and additional slat. This is becuase in this range larger kerf model wastes too much material in the cutting process, leaving the last slat incomplete. For inputs less than 7.000" and more than 7.200", both models produce 11 slats and 12 slats respectively.
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Again this data is entirely arbitrary and the distributions of board widths depends on the application, however the principle remains the same. Applications with low deviations from the average board width can be easier to increase yield savings, however all situations pose major potential for material and financial savings running premium thin kerf blades.
Value Added
Increased Sawing Accuracy
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Dust Reduction
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Improved Blade Durability
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Extended Blade Life
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Integral Flange
Specifications
Kerf:
New - 0.094" / 2.40mm
Retip - 0.084" / 1.778mm
Teeth Specs:
50z - TCG Top Grind
Outer Diameter:
10" / 254mm
Hub Thickness:
0.150" / 3.81mm
Rim Thickness:
0.083" / 2.11mm
Rim Depth:
1.181" / 30.00mm
Service Plan
Graphical Representation
Service Plan
Description
The corresponding graph on the left highlights the service cycles for the blades over time. The following parameters define the sharpening cycle:
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New/Retip Kerf = 0.085
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Each Sharpening removes 0.0015"
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Each cycle is characterized by 1 Retip and 6 Sharpenings
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Tool life depends heavily on the maintenance and operation of the tooling and machinery