top of page

Fixed Arbor
Dip Chain Gang Rip

Ripping Random WIdth 4/4" & 5/4" Poplar into core layer slats for engineered flooring

The following case study is as an example of the added value by running premium thin kerf STS blades for high-volume ripping applications.

Untitled_2024-May-29_03-41-19PM-000_CustomizedView13809386138.png

Browse By Section

Explore Sections of the Case Study

image_edited.jpg

Case Overview

image_edited.jpg

Yield Gain Breakdown

Value Added

image_edited.jpg

Integral Flange Technology

Customer's Previous Setup
image_edited.jpg
Super Thin Saws Setup
image_edited.jpg

Case Overview

Machine Type

Fixed Arbor - Dip Chain Gang Rip

Application Description

Ripping Random Width 4/4" & 5/4" Poplar into core layer slats for engineered flooring

Timber Species / Grade

Poplar #2 or better with knots & waney edges

Kerf

Original Setup:

2.80mm

Updated Setup:

2.40mm

Blade Body Style

Previous Setup:

Traditional Straight Plate

Updated Setup:

Integral Flange Blade

Material Input Width:
Random Width
Rip Specifications

Rip Width:

12.70mm

Rip Height:

25.00mm

Blades Per Set

20 Blades

Value Added

- Increased Sawing Accuracy

- Improved Blade Durability

- Dust Reduction

- Extended Blade Life

The concept 

image.png
image.png

Yield Gain Visualization

image_edited.jpg

Yield Gain Breakdown

image_edited.jpg

This section breaks down the mechanism for yield savings on a fixed arbor random width setup. Looking first at the images on the left, we are comparing the slat/rip output for two kerfs of 0.110" and 0.094". The concept being with random width applications, some boards will produce extra slats and others won't depending on the board width and the kerfs. 

​

This setup proposes an even distribution of board input sizes over an arbitrary period. As seen on the left diagram, we can note that if the input size is between 7.000" and 7.200", the thinner kerf setup outputs and additional slat. This is becuase in this range larger kerf model wastes too much material in the cutting process, leaving the last slat incomplete. For inputs less than 7.000" and more than 7.200", both models produce 11 slats and 12 slats respectively. 

​

Again this data is entirely arbitrary and the distributions of board widths depends on the application, however the principle remains the same. Applications with low deviations from the average board width can be easier to increase yield savings, however all situations pose major potential for material and financial savings running premium thin kerf blades. 

image_edited.jpg

Value Added

Increased Sawing Accuracy

I'm a paragraph. Click here to add your own text and edit me. It's easy.

Dust Reduction

I'm a paragraph. Click here to add your own text and edit me. It's easy.

Improved Blade Durability

I'm a paragraph. Click here to add your own text and edit me. It's easy.

Extended Blade Life

I'm a paragraph. Click here to add your own text and edit me. It's easy.

Integral Flange

Specifications
image_edited.jpg
Kerf: 
New - 0.094" / 2.40mm
Retip - 0.084" / 1.778mm
Teeth Specs:
50z - TCG Top Grind
Outer Diameter:
10" / 254mm
Hub Thickness:

0.150" / 3.81mm

Rim Thickness:
0.083" / 2.11mm
Rim Depth:
1.181" / 30.00mm
asdasdasd_edited.jpg
asdasdasd_edited_edited.jpg

Service Plan

Graphical Representation
image.png

Service Plan

Description

The corresponding graph on the left highlights the service cycles for the blades over time. The following parameters define the sharpening cycle:

​

  • New/Retip Kerf = 0.085

  • Each Sharpening removes 0.0015"

  • Each cycle is characterized by 1 Retip and 6 Sharpenings

  • Tool life depends heavily on the maintenance and operation of the tooling and machinery

bottom of page